CTRL Systems - Commercial Solutions For Petrochemical

By: Ctrl Systems  09-12-2011
Keywords: Leak Detection, Condition Based Monitoring

Several petrochemical companies utilize various ultrasound technologies such as the CTRL leak detection and condition based monitoring systems such as InCTRL to keep production running smoothly. Daily leak detection monitoring and routine condition based monitoring of critical equipment are the primary concerns for process control.

Implementation of the technology minimizes the time spent find leaks and decreases process downtime for efficient and increased production output. This is critical to an industry whose profitability is closely tied to efficient operations.


Implementation

Just a short list of organizations and their practices are listed.

Daikin - Process control for better efficiency and production.

Eastman Chemical - Systems monitoring.

Zeon Chemical - More effective monitoring than traditional methods.

Dupont - InCTRL implementation for critical equipment.

Dow Chemical - Verification of new installations of pipeline.

SABIC Jubail Petro-Chem - Leak detection and diagnosing critical valves.


Applications

In most all cases, the petrochemical industry requires the intrinsically safe UL101.

Leak Detection for pressure and vacuum systems.

Condition Based Monitoring helps replacing traditional methods with effective ultrasound technology & verification of complimentary technologies.

Diagnosing Critical Valves for by-pass leaks and/or mechanical malfunctioning.

Keywords: Condition Based Monitoring, Leak Detection,

Other products and services from Ctrl Systems

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CTRL Systems - Commercial Solutions For Manufacturing

You can use the UL101 and SoundCTRL as tools for quality control and predictive maintenance or let CTRL develop maintenance practices and procedures with the InCTRL System. More - standard practices, approvals, etc. are endless as CTRL continues to work with multiple organizations in a systematic approach to technology integration.


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CTRL Systems - Commercial Solutions For Paper & Pulp

CTRL Systems has worked with various organizations in the paper and pulp industry at all levels to implement ultrasound technology for condition based monitoring and energy savings. Integration of new technologies and systems into the existing practices is critical to experience the benefits provided by CTRL products and programs. Steam Trap Assessment for indication & location of malfunctioning traps.


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CTRL Systems - Commercial Solutions For Oil & Gas

Implementation of the technology provides new possibilities for early, quick, and inexpensive testing methods that indicate potentially dangerous defects at initial stages of their occurence and development. Electrical Arcing Detection in tubing malfunctions & breakages in electrical contacts & insulation accompanied by arcing, sparking, partial discharge, etc.


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CTRL Systems - Commercial Solutions For Power Generation & Transmission

CTRL Systems is heavily involved with the implementation of ultrasound technology for leak detection and condition based monitoring in the power generation and transmission industry. Cooling Towers - Indicate and Locate Leaks with High Accuracy - Complement Helium Leak Detector and Other Existing Technologies. Turbines- Bearing Conditions (good, suspect, questionable, under/over lubricated) - Indication and Location of Hydrogen Leaks.


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CTRL Systems - Commercial Solutions For Aviation

Lockheed Martin - Due to comprehensive testing and work with NASA and Lockheed Martin, Lockheed designated the Intrinsically Safe UL101 for quality control and aftercare for the new F-35 Joint Strike Fighter. The Boeing Space Program used the UL101 to test the main landing gear door in which the UL101 found 3 times as many leaks as the traditional methods.


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CTRL Systems - Sound Solutions For Commercial Industries And Infrastructure

CTRL was founded to provide solutions to the challenges of maintenance and production including, training, increased production, higher quality products, and energy savings. Many industries indicate they will lose a high percentage of their maintenance and operations knowledge base to retirement and promotion in the next 5 to 10 years.


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CTRL Systems - Commercial Solutions For Railroad

CTRL Systems has worked closely with railroad service organizations and operations to identify areas of applications of ultrasound technology that help keep the locomotive industry moving foward. Luxury Car Inspection - leak detection for pressure and vacuum systems including freon refrigeration. Burlington Northern Santa Fe - Service stations, luxury car inspections, fuel and water tanks.