Solidification Simulation, Mold Filling Simulation, Services

By: Sutcast  09-12-2011
Keywords: casting, Cast Iron, Casting Design

  • Solidification and Fluid Flow analysis (Casting Simulation)
  • Casting design
  • Design analysis
  • Process optimization
  • Process design
  • consulting
  • Software development

With using SUTCAST casting simulation software, we simulate your current casting design and provide a report related to the solidification and mold filling simulation result.

The report included images and animations from both solidification and mold filling along with analysis of results.

For finding the detail of SUTCAST output, we recommend to visit the page in our website. For what kind of data is needed to running the simulation (casting process data sheet or SUTCAST input)

SUT CAST Service Simulation includes:

1-Solidification simulation:

  • Solidification times and directions
  • Chills, Exothermic, Insulator and coating Effects
  • Residual stress prediction (cast iron)
  • Hot spots
  • Riser positioning and feeding requirements                   
  • Simulation Modulus
  • Cooling Curves in Casting and Mold                          
  • Liquid Mapping (feeding distance prediction)
  • Microstructure simulation                                           
  • Thermal gradient (G)
  • Hot tear prediction                                                           
  • Mechanical properties prediction (cast iron and Aluminum alloys)
  • Sand core blowing location                                                     
  • Temperature Distribution during Solidification and Mold Filling
  • Macro Shrinkage and Micro-Shrinkage Distribution

2-Mold filling Simulation:

  • Filling pattern                                            
  • Air entrapment
  • Misrun and cold shuts                                 
  • Turbulence
  • Over flow positioning                                 
  • Sand erosion
  • Vent location
  • Velocity vectors
  • Pressure distributions in molten metal                                             
  • Particle tracking (inclusions, oxides and gas bubbles )



Keywords: Cast Iron, casting, Casting Design, Casting Simulation Software, Mold Filling,

Other products and services from Sutcast


Solidification Simulation, Mold Filling Simulation

SUT CAST simulation software developed to accurately simulate the entire casting process and provide quick and reliable solutions to casting problems for any casting process and material needs. With SUTCAST products as part of your foundry tool, you will deliver better products and significantly reduce your project time and costs.


Mold Filling Simulation, Casting Simulation Software

SUTCAST is an economical decision-making tool that allows you to understand and visualize the effects of changes and the resulting prior to operation. SUTCAST software provides the flexibility to create a specific solution which can be adapted to your foundryâ??s needs.  Please look at to our products and solutions and see how we can help you to promote your foundry and products.